Monday, January 16, 2012

How many times do you patch a tube?

How many is too many?

The other day I was in the garage, about to pull my Surly LHT off its hook for a ride. As I always do, I first squeezed the tires to check inflation. Ugh, back tire was flat! Well, this bike has Pasela tires but without the Tourguard belt, so it's not a huge surprise when I find a flat. 

So, off came the wheel and out came my patching supplies. I buy 1 inch Rema patches by the hundred in a box for my workshop. Also a tin of rubber cement, sandpaper. A recent addition is a tire "pencil" I found at NAPA autoparts recently, (to mark the location of the hole in the tube). Finally, a pair of steel tire levers, (steel really is the only appropriate material for a tire lever).
Tools of the trade.
And off to work I go. After taking out the tube, I found a hole and patched it. Pumping a little air into it revealed a second hole, so I patched that one too. When I was finished the second patch, I sat back and looked at the tube. I realized I had put 13 patches in this guy over the years! Holy moly! Oh well, I stuck the tube back into the tire and went riding.

This got me to thinking, how many people even patch tubes these days? I remember when working in a bike shop years ago, that we would never patch a customer's tube, it just wasn't cost effective even then, what with labor and then you've got to wonder if the patch will hold, etc. Nowadays, with the armored tires most people use, flats may be so rare that lots of riders don't bother. Just keep some spare tubes around and replace as needed.

Of course, being a cheap bastard, I just can't go that way. Plus, I think I've gotten pretty good at patching. You just need the proper equipment. Rema patches are the best. Always work well and stick on as they are supposed to. Getting a bottle of rubber cement is a good idea. Tubes of glue always dry out. 

Once I apply the patch, I'll wrap the tube in a rag and press the patch in a vice for a few minutes, just to make sure it sets. Then, I always stick the patched tube into the tire, and take the unpatched tube out for my spare. I think having the patch pressed against the tire walls helps set the patch, plus you will know for sure that the patch is good. A successfully patched tube is every bit as reliable as an new tube.

5 of the 13 patches on this tube!
So really, there is nothing wrong with a 13 patch tube, maybe a little weight. The one thing that would stop me from continuing to use a tube is if I have to patch over another patch. Things start to get a little dicey. But in this case, every patch is well spaced, and all are holding well.

Monday, January 2, 2012

Super compact crank for the LHT



Shimano "STX" crankset. 42X32 chainwheels.

I'm a big fan of compact cranks, the cranks with the 110mm BCD, (bolt circle diameter). This is a very useful size for road riding and gives you the ability to set up a pretty low low gear and still have a high gear approaching 100 inches. Lately I've been interested in the super compact cranks, like the old TA Cyclotourists and now Velo Orange has introduced it's Gran Cru with a 50.4 BCD that uses the same pattern as the old TA cranks. I'll probably have to pick up one of those some day.
VO's GRAN CRU

Anyway, I was mulling over these cranks when I remembered an old mountain bike crank I had bought years ago from Nashbar. It was a clearance sale, naturally, so I got this crank for a song. The Shimano STX 5 pin crankset. These super compacts were the standard for mountain bikes in the mid 90s, but as the style in mtn cranks shifted to 4 pin, these became passe. Added to this was the fact that these were 170mm  arms which are not as popular as longer arms. 

Anyway, I got these a long time ago and have never really used them. Tried to use them on an occasional mtn bike build but I always suspected the the InterGlide (IG) sprockets wouldn't work well with non IG chains. At any rate, they sat in my parts bin for a long time. But after considering the possibilities offered by this small BCD, I decided to investigate the compatability. Finally found a reference to the IG from Sheldon Brown,(who else?), which stated that the IG would work fine with SRAM chains. 

So what the heck? I decided to make a super compact double, by removing the inner granny gear. An unusual feature of the STX is that this sprocket is bolted to the middle cog, not to the spider. 

I tried a couple of different bottom brackets, finally settling on a 110mm UN54. There is ample clearance for both the crank arms and the sprockets on my Surly LHT. But no more room for the spider on the BB spindle!
Lot's of room for sprockets and crankarms, but the inner face of the spider is getting close to the BB!

If you had a bottom bracket you could slide around a bit, like a Phil Wood, I bet you could get away with a 108mm. With the stock 32 and 42 chainwheels, there is no threat of scrapping the chainstays. I'm sure a 46 could fit, and I have ordered one. I thought I would have a problem with the front derailleur, I could not lower it enough to get it within the 2mm's I would usually set it at, the tail of the derailleur hits the chainstay! I got it as low as I could. Testing on the stand seemed to show no trouble shifting or loosing the chain.

Note the large distance between big chainwheel and derailluer.

Took the LHT out on a little jaunt to Lincoln and back to test out the new crank. It is working very well! I have to say that I really enjoyed the 42 tooth big ring. I could easily go over Sierra College hill in it, of course, back in the day, a 42 was my small ring on my Nouvo Record equipped bikes! Shifting was excellent, so much nicer than with a triple, especially if you're a retro-grouch friction shifter like me. With a 32 in the back, this actually gives me a double with a 27 inch low. If you need anything lower than a 27 inch gear, you should be walking anyway.  

Also, the IG teeth have not become a factor at all. The SRAM 8-spd chain I use works fine.

I have a 46 tooth chainwheel on order to fit this crank, so I will have some higher gears, and the gap between the front changer and sprocket should not be an issue any more. But it will probably be a while before I put it on, I could get used to a 42 for my big ring!

Sunday, December 18, 2011

Bikes in Germany and Austria

German Postal Bike
Just getting around to showing some of the bikes I saw when we went to Germany last year. This Deutsche Post bike is a true workhorse. It's really built to last, even has wire guards for the tail light! This one's got a full load, which I'm sure is typical. A nice little touch is the flap which covers the seat when parked, keeping the saddle dry during the frequent showers here! 

The most common bike I observed in Munich had a mountain bike frame, fenders, and a bottle type generator attached to the left seatstay with a brazed on bracket. I believe there is a law in Germany mandating lights on bicycles, thus even the most common bike has this wonderful feature. 

A real working bike.
There were a lot of utilitarian, work bikes around. The postal bike is a good example. Here is another; very similar to the old Schwinn "Cycle truck" of the 1940s, I believe Workman Bicycles also manufactures a similar bicycle to this day. 26 inch wheel in back and a 20 inch in front. Note the brakes on this one, drum in front and a coaster in back! That front rack looks like it could carry a hundred pounds! This bike even had the advertisement hung in between the twin top-bars. Finally, notice the stout front stand used to keep both the work bike and the postal bike upright. Super stable, and spring loaded, you just have to push forward and the stand pulls up, out of the way. The bikes in the background are utterly typical of the average citizen's bike in town.

I did a little motorcycle spotting while in Salzburg and Munich as well. There were a fair number of V-Stroms around, I was surprised how many 1000cc models were there, here's one:
 Seen in Salzburg
Also in Salzburg I saw the beautiful Honda Transalp. Looking a lot like a V-Strom:
Honda Transalp.
One very nice looking bike, lot's of nice stuff on it, but probably costing 50% more than a V-Strom. Still, it would be nice to see these in the States. Sadly they have not been offered in over 25 years!

Single Speed mania is also rife in Munich! I couldn't tell if this was a fixed gear or freewheel, but with no toe clips, let's hope it had a freewheel!

Tuesday, October 11, 2011

Converting a Tiagra rear road hub to 135mm spacing.

Here's the difference between road hubs and mountain hubs.

As I related in my updates on my LHT page, I wanted to convert a road hub to mountain bike hub spacing. So what follows are a few notes about the process.

First; My reason for needing to perform this modification is purely aesthetic.Today's mountain hubs are chunky, black ugly things. Unfortunately, road hubs are starting to look that way too. I wanted to use the older style 105 hubs, but they aren't available and the current model looks fat, like a Mountain hub. At least it's not black. But since I had to go with that look anyway, I decided to go one level down and get a Tiagra hub for about half the cost. For the axle and spacer, I cannibalized the parts from a broken lower-end Shimano MTB hub.

Tiagra hub is below the old mountain hub.

Converting the Tiagra Road hub simply entails expanding the locknut-to-locknut spacing from 130mm to 135mm. You need a longer axle and 5mm of spacers. Fortunately, the old MTB hub's axle was in fine condition. It was straight and the threads were in good shape. So I figured I could use that. It also had a spacer which would work out fine for my purposes.

So, first step is to remove the axle from the old and the new hubs.No problems here, just loosen the locknut off the left (non-drive side) then pull it out of the hub. Be careful not to drop any of the loose bearings. The cups and locknuts of the Tiagra fit the old hub's axle fine. (I naturally wanted to use these as they were virtually pristine.) Below is a shot of the two axles:

The original axle and the longer MTB axle.

Now it's simply a matter of assembling the Tiagra's cones and spacers on the old axle, then inserting them into the Tiagra hub. But remember you have to add 5mm of additional spacer on the non-drive,(left) side in order to properly center the flanges and take full advantage of the wider spacing.

Putting the pieces back together.
This is a good time to glop some extra grease onto the bearings as well, although I am happy to report that the Tiagra's bearings were well lubed from the factory, but you can never have enough grease on those guys!
That's pretty much it. I then laced us the hubs to some polished Sun CR-18's and installed them on my LHT. These are so much more quiet than the Nashbar hub. 

Now that I have removed the axle from the mtn hub, I decided to strip off anything else that might be useful. Well, there's not much actually, but I might have need of the cassette body someday so I took that off. This is the first time I've removed one of these from a Shimano hub. Turns out to be quite easy: With the axle removed, take an 8mm Allen wrench and tug hard. The threads are conventional; righty tighty, lefty loosey.

Removing the Freehub mechanism.
You're unscrewing this large hollow bolt which holds the cassette body in place. After you've loosened it, (it'll be on pretty tight), you just pull it out:

With the bolt removed, the cassette pulls off easily.

Off it comes!
I'll hold onto this, it's a steel body which is supposed to be a little sturdier than alloy bodies, albeit somewhat heavier.

Sunday, August 21, 2011

My ride up to Grass Valley 7/10/2011

On Camp Far West Road

July is the time of year for one of my long rides. The one I always try to do takes me from Loomis, west through Lincoln, up Dowd Rd. to Sheridan, to Camp Far West, up to Grass Valley, then down Dog Bar to Placer Hills, through Meadow Vista and Auburn, then back to Loomis. It's usually an 8-9 hour ride for me. If it's not a hundred miles, then it's darned close

I always try to make this ride around my birthday every year. This gives me time to condition myself for it. This year, I did a lot of hill work early in the Spring, (for Mt. Shasta), so I felt pretty good early on. I decided to do this ride a little early this year. The weather was good, as usual, this year. Even more importantly, the temperatures were running a cooler than normal. 

The ride through Lincoln and Sheridan were uneventful. I made it to Camp Far West fairly early. Camp Far West Road, (CFWR) is pretty gnarly. At the campground turnoff, the road pitches incredibly steeply, and the road surface becomes very rough. After two very steep, short hills, the pavement ends, the next few miles are gravel.
 One of the better stretches this year!

This year, the condition of CFWR was not so great. There was a fair amount of washboard. I came near bouncing off the road one time. In other words, a typical ride on CFWR!

 The Surly on CFWR.
As you can see, I took the Pacer this year. It handled the rough stuff just fine. You will notice that I've only mounted one bottle cage. There were three reasons for this:

1.) Every year I have, or nearly have, lost the bottle from the seat tube cage on this ride. I needed to secure that bottle better.
2.) By the time I get to a second bottle on a hot day, the water in said bottle is luke warm to hot! Not very refreshing.
3.) I wanted to mount the Zefal pump vertically. Mounting it horizontally under the top tube always results in maddening rattling as the pump bounces off the top tube.

I had been considering these things recently, then started to think about some notes written by Jobst Brandt a while back, about one of his cycling trips through the Sierra Nevada. He had described how he stuck a can of soda in his saddlebag and enjoyed a cool drink after a long stretch. I also noticed that his bike never had multiple water bottles on it, just the one on the down tube. (These are the kinds of things I think about on long rides I guess!)

Anyway...I decide to use a small saddlebag, my Carradice Junior for this ride. This is probably one of Carradice's least know bags. It was the very first on I bought because it was the cheapest! Into the bag went my tool kit, a few snacks, camera, and my warm ups as I shed them. Inside also was my second water bottle.

This method worked brilliantly! By the time I got to the second bottle, it was still cool and fresh. I resupplied at Grass Valley and  refilled both with cold water. Also, that pump was wonderfully silent the entire trip!

Okay, back to the ride. CFWR comes to a road junction with Woody Road. Here I turn left. At the junction is this sign for the Spenceville Wildlife Area. I've got to say though, I've never seen an overabundance of wildlife here, outside a couple of deer and squirrels.

 At the Junction of CFWR and Woody Road.

Woody Bridge, looking south, (The bike is turned around to lean on the rail, I'm riding north.)

That bridge is always a hoot to ride over with skinny tires. Past the bridge, you go over a few rollers, still graveled with ample washboard.  Soon you hear gunfire, and you know you're almost at the end of the dirt! There is a small firing range to the right, I think it's probably set up for folks from nearby Beale AFB. Looks popular, almost always someone there.

Back on pavement!

You return to the pavement at the corner of Woody and Chuck Yeager Road, (which leads to the northeast gate of Beale, if you go left). I'm going right, eventually to Highway 20. Highway 20 has actually improved mightily over the last few years as a viable bicycle route. It used to be quite narrow and heavily traveled. It's still busy, of course, but there are more lanes and broad shoulders now. Not bad at all, except for the climbing part. It's still a long grind to Grass Valley.

But I made it there in fine condition. Last year, I already started to cramp coming into Grass Valley, this year, no problems! In fact, this year I suffered from no cramping at all! It was wonderful. I attribute it to two factors: the hill training I already mentioned, and, this is probably the real factor, very mild temperatures. I started very early, about 6:00 am this year, and the afternoon temperatures probably didn't go over 90 this year. (Grass Valley's high was a reported 85!).

 On Dog Bar Road

I was in Grass Valley by 11 o'clock. I stopped at the Raley's and got a bunch of food and drink. Mostly drink. Just a few snacks and some Cliff Bars for the road. I didn't stay long and was soon on Dog Bar Road, heading south now. This is a great road, very rural, but also hot and dry and hilly! You eventually drop down to cross the Bear River, then a steep climb back up the other side, then a short drop to Placer Hills Road. 


Following Placer hills road, through Meadow Vista, Clipper Gap and Christian Valley eventually to Auburn, you are challenged by a series of short but intense little climbs. this sign is posted at the top of one of the last ones, just before Bell Road!

I pushed through Auburn and rolled back into Loomis by 2:00 pm. eight hours, which is about normal for me, but, like I said earlier, without any cramps!! They didn't start until I was home resting in bed. YEOW!!

Pretty view from Auburn.

Saturday, May 28, 2011

Surly LHT Update May 2011

My LHT showing off its new components.

You know, aimlessly reading through the internet can be an expensive hobby. You find things that you didn't know existed and don't need, and then you start researching the stuff and then you find a really good price...well, to make a long story short, I found a great deal on Tektro CR720 cantilevers on Amazon, so I got 'em. Now, mind you, I had some decent brakes before, Shimano STX's. Nice looking units, but they were they are the mountain bike style "compact" brakes, which reduce the leverage of the arms a little. 

Anyway, the Tektro's are the old-school style with the longer arms that stretch straight out. They can be a leg clearance problem if you have a short wheel base bike, and they may get in the way of panniers, but neither of those two issues are a concern for me.

 Front canti installed!

They went on about as easy as a cantilever can. I still had a little trouble centering them. The cut rate discounter ships only the components, no packaging or even instructions, but you can easily install these without them. You can download them, but there are no great secrets. Just google them.

 Rear brake installed. Note the D/C "roller yoke".

AN UNPLEASANT SUPRISE

As I began installing the rear Tektro, I found the wheel was out of true. I was testing the spoke tension and found that 2 were completely loose. They weren't broken! The hub flange had!


The old Shimano hub had finally given up the ghost.  I guess I can't complain, I got over 10 years of hard service out of it! I had to come up with a replacement. I came up with a Nashbar sealed hub I had lying around. It was lying around because I don't have a huge amount of confidence in it. When I first bought it, about 10 years ago, the first one I bought broke a pawl spring after a few hundred miles! This was the replacement, which I never installed.
"New" Nashbar hub.
I rebuilt the wheel, but I retained the Shimano quick release. This is a road hub, so its spacing is only 130mm, not perfect for my Surly's 135mm, but it'll do for now.

So...after rebuilding the rear wheel, I was able to install the rear brake. No problems here. On both the front and rear, I chose to use the old Dia Comps "roller yokes". The Tektro's are pretty neat looking, but I had trouble centering the front brake with it, so I used the old ones. The Dia Compes are pretty neat anyway. My riding buddy, Todd, had them lying around and I think they're cool.

Thought I'd share a couple of other update to my LHT that were not in my original post about it. I originally built this bike with Shimano 8 spd bar end shifters, and used them for several years with no problems. Twice in the last couple of years. though, the bolt holding them together loosened and I lost the indexing alignment. Had to reassemble them to get them working properly. I was starting to long for the simplicity of down tube shifters. I like the clean look of a bike without all those wires hanging off the handlebars! So I took 'em off and stuck on a pair of Rivendell "Silver" shifters. 


Silver down tube shifters.

 I think they work fine, and look great. The final change was the pedals. I've decided to give Nashbar one more try; I got their "Gavia" SPD pedals on sale.


 Nashbar Gavia SPDs

Not bad, a little trickier to get into than the mountain bike pedals I usually use. We'll see how they hold up!

So, here's an overall view of my LHT as of May, 2011:

Did I mention the VO aluminum fenders? Nice huh?

Cheers everybody!

5/30/2011 - Thought I'd add a few comments after I put a few miles on these new components...so far so good. I found the new Tektro's to be wonderful brakes! Even with the original pads on them, I found their grip very good, and they were absolutely silent! Very happy with them

The rebuilt wheel held up fine, no hub failure yet! It's one loud freehub though, the ratchet clicks are quite loud in the garage...but I don't really notice it on the road.

7/23/2011 - Update; I'm starting to notice something weird  going on in that rear Nashbar hub. Twice I've had the chain seem to jump off the cogs...I think the hub might be starting to go, the same problem I had with the original hub!! I just ordered a Tiagra from Universal Cycles, I think I'll try to swap the axle and spacer from the broken hub to the Tiagra, in order to have a 135mm width again. I'll post the mod here when it happens!

8/24/2011 - Maybe the Nashbar hub is not the culprit here. I was getting a lot on noise in my drivetrain lately, so I took a good long look at the chain and sprockets. The chain was beat, I can't remember how old it was! The chainwheel teeth were very worn and some were starting to hook. and the rear cassette's smaller sprockets didn't look too hot either. I removed all of that and replaced the chainwheel with a less worn one, plus I installed a virtually new cassette and chain I had lying around. The result is a much quieter drivetrain and no slipping gears, (yet!). So, I'll run this for a while and see how it goes. Meanwhile, I've got a Tiagra hub on the workbench, converted to 135mm. I'm going to get some new rims and spokes and build a new wheelset for the LHT soon.

Monday, May 16, 2011

Tour of California comes to Wheatland!!

The peleton swoops through downtown Wheatland.

Today is day 2 of the Amgen Tour of California. Day 1 was pretty much wiped out by the unseasonable snows in the Sierra yesterday. Even today, the original start in Squaw Valley was scrubbed for a midday start in Nevada City.

The stage route took the race through Wheatland on its way to Sacramento. I thought I'd ride out and see if I could get a glimpse of the race. I left the house at a little after noon, (about the same time the race was starting in Nevada City!). The weather was still kind of lousy, windy and cool but at least it wasn't raining. That wind probably allowed me to make it to Wheatland just in the nick of time. I pulled up to the cordoned off Rio Oso road literally 5 minutes before the group arrived!

The leading motorcycle.

I had no sooner leaned my bike against a nearby wall when the peleton came through. It was quite a site, what with the CHP, motorcycles, helicopter, etc, etc. Quite a show, for about 5 minutes!







After this excitement, I had to head back home. That wind which had helped get me to town in time, now was  a strong headwind, so I had a long slog home.